Medical Packaging Technologies

Medical Packaging Technologies

Medical Packaging Technologies for Devices and Pharmaceuticals

MedicoPax covers the full spectrum of sterile barrier packaging for medical devices, diagnostics, and pharmaceutical products — from thermoforming and blister to FFS, tray sealing, VSP, and sustainable solutions.

6Technology Areas
ISO 11607Core Standard
EU MDRRegulatory Ready
PPWRSustainability Aligned

Explore Packaging Technologies

Thermoforming Packaging

Thermoforming Packaging

Sterile thermoformed trays and cavities for medical devices — ISO 11607 validated, compatible with ETO, gamma, and steam sterilisation.

ISO 11607Custom cavitiesETO/γ/steam
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Blister Packaging

Blister Packaging

Tamper-evident blister packs for single-use devices and pharmaceuticals. Rigid PETG or cold-formed Alu-Alu with peelable Tyvek or foil lidding.

Unit-doseTamper-evidentClass I–III
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Form Fill Seal (FFS)

Form Fill Seal (FFS)

High-speed FFS lines for sterile pouches and sachets. Validated to ISO 11607-2 with cleanroom integration for medical and pharmaceutical products.

High-speedCleanroom readyISO 11607-2
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Tray Sealing

Tray Sealing

Rigid tray and flexible lid sterile barrier systems for surgical kits and implant sets. Tyvek-to-PETG sealing with full process validation.

Surgical kitsTyvek lidProcess validated
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Vacuum Skin Packaging

Vacuum Skin Packaging

Conforming VSP for complex medical device geometries. 360° device visibility, zero internal movement, validated sterile barrier performance.

360° visibilityZero movementComplex geometry
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Sustainable Packaging

Sustainable Packaging

PPWR-ready sustainable strategies for sterile medical packaging — lightweighting, mono-material structures, and validated recycled content pathways.

PPWR readyMono-materialLifecycle approach
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Regulatory and Standards Framework

ISO 11607-1:2019 Materials, sterile barrier systems, and packaging systems for terminally sterilised medical devices
ISO 11607-2:2019 Validation requirements for forming, sealing, and assembly processes for sterile packaging
EU MDR 2017/745 Packaging as part of the sterile barrier system must be documented within the device technical file
EU PPWR Packaging and Packaging Waste Regulation — sustainability requirements entering into force from 2025
ASTM F88 / F2096 / F1929 Seal strength, bubble leak, and dye penetration test methods for sterile package validation
ISO 13485:2016 Quality management system standard for medical device manufacturers including packaging processes

Looking for industrial or food packaging technologies? Visit InnovaPax for thermoforming, blister, FFS, tray sealing, VSP, and sustainable packaging in industrial, food, and retail applications.

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Cold chain insulated medical packaging

Cold Chain Packaging

Validated thermal packaging for biologics, vaccines, and temperature-sensitive devices - PCM panels, VIP insulation, and 2-8 C / -20 C profiles.

2-8 C validatedBiologicsPCM/VIP
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Sterile medical device pouches with Tyvek

Sterile Pouch Packaging

Tyvek/film and paper/film peelable pouches for single-use medical devices - ISO 11607 validated seal integrity and microbial barrier.

ISO 11607Tyvek/filmPeelable seal
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IVD diagnostic kit packaging components

IVD Packaging

Packaging solutions for in vitro diagnostic kits - moisture barriers, HDPE reagent bottles, cryogenic storage, and IVDR-compliant labelling.

IVDR compliantMoisture barrierReagent stable
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Pharmaceutical packaging blister packs and bottles

Pharmaceutical Packaging

Primary, secondary, and tertiary packaging for solid and liquid dosage forms - blister lines, HDPE bottles, child-resistant closures, and serialisation.

GMP / FDASerialisationChild-resistant
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